To integrate, or not to integrate… Part 4

We’ll conclude our discussion on Integrated Management Systems by looking at the supposed ‘Holy Grail’ of business management: a management system that goes many steps further than simply EHS and quality concerns, and is applied across all business lines, even those outside EHS and Quality realms. This would be a truly integrated management system that could cover areas such as corporate governance, sustainability…basically any business processes and activities.

For example, document control, Corporate Social Responsibility, auditing, and training could be governed along the same integrated management standards. According to Robert Pojasek’s 2006 article in Environment Quality Management, one synergistic or ‘umbrella’ system could enable an organization to ensure the quality of its products…and demonstrate that those products are consistent with the organization’s vision, mission, core values and objectives.”

This idea is based on the premise that, by some means or other, all business activities overlap with some other (if not all other) … Read more...

To integrate, or not to integrate… Part 2

A consideration of the relative advantages and disadvantages of an IMS is a sound starting point to evaluate whether the time has come to integrate management platforms, or whether integration would generate no immediate or long-term payoff.

  • Cost efficiency: The aforementioned standards share several common requirements, including document control, auditing and training. An obvious cost-reduction arises when a business addresses each of these areas with shared software and processes. Also, registrars tend to provide discounts when they are able to audit two or more management systems together, as opposed to one at a time.
  • Time efficiency: While the logistics of implementing an IMS may be complicated at the onset, the relative simplicity of managing EHSQ systems together on an ongoing basis will ultimately save time and frustration.
  • Corporate Brand: Most Businesses understand that a negative EHSQ ‘event’ (for example, a spill, a product recall or an employee
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To integrate, or not to integrate…

Though environment, health, safety (EHS) and quality management issues are often handled by individual management systems, the guiding principles behind each of these areas share a common link — W. Edwards Deming. The American quality guru is most commonly associated with the Plan-Do-Check-Act (PDCA) cycle, an iterative problem-solving process used to resolve quality issues and improve business performance. But it is important to remember the foremost EHS and quality management standards — including ISO14001 (environment), OSHAS 18000 (health and safety) and ISO 9001 (quality) — are all rooted in the PDCA or Deming Cycle.

Businesses that encounter regular overlap between these areas ought to consider the potential benefits of an Integrated Management System (IMS). An IMS coordinates all of an organization’s procedures, systems and processes within one complete framework and, in an ideal scenario, allows the organization to operate as a seamless whole, with unified objectives across all departments.

But a … Read more...

Understanding the business benefits of consensus-based standards

Businesses seek ISO certification for a variety of reasons: attracting and retaining customers and clients, boosting brand image, and more.

Getting executive buy-in for ISO certification can sometimes be a challenge, and even leaders who have made the decision to seek standards certification – be it ISO 9001, ISO 14001, or any other widely used standards – often fail to consider the unsung rewards of certification.

Businesses that implement ISO standards often focus on the perceived burdens of adoption, such as expansive paper trails, demanding document management, and seemingly interminable audits. They forget that, when executed and implemented properly, certification can spell rich financial rewards.

Well, thanks to the folks at the World Standards Cooperative (WSC), an organization that promotes voluntary, consensus-based standards, business leaders have access to a variety of tools that illustrate the business benefits of adopting ISO standards. The WSC website contains links to dozens of such resources, including:

  • A
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‘If we don’t pass the audit, you can fire me’: Achieving the flawless EMS audit

 

Joey Ebanks, EHS and Training Manager for Caribbean Utilities Company (CUC) and Intelex client, dropped by the Intelex offices in Toronto, Canada this week to make a presentation to Intelexians on how CUC is using Intelex software, and how it has boosted the performance of its EHS programs.

Below is an excerpt from his presentation, an excellent anecdote that reflects Joey’s confidence as he entered an audit of his environmental management system (EMS) last month:

“In April we had a surveillance audit. The auditor came back in to look at 50 per cent of our EMS system. And I actually took the weekend off and went to Fort Lauderdale, had some fun. My boss, our VP, was very upset that I was not there, making sure everyone was ready for the audit. But I was absolutely sure we were ready. In fact I said to him, ‘I’m 99 … Read more...

Training and quality: peas in a pod

According to experts, though the connection can seem distant or indirect, proper training has a clear impact on quality, just as it has a clear impact on every aspect of business.

As business process design and ISO 9001 expert Chris Anderson noted in a blog post on the top ten root causes of business problems, poor training is the number one source of business issues. Two decades of business management led Anderson to place poor training ahead of poor methods, poor employee placement and poor engineering and design on the list.

“People don’t make mistakes,” Anderson insists in the post. “Systems make mistakes.”

And just as product and service quality issues arise from systemic deficiencies, employee performance — and its impact on quality — is correlative to the integrity of training management systems.

Training and quality are best thought of as peas in a pod — inseparable elements that should always be … Read more...

Milk ain’t oil: EPA sides with common sense

Yes, the line’s been used a hundred times in the past few days, but warrants repeating: U.S. dairy farmers needn’t cry over spilled milk any longer.

Beneath the sound and fury of political arguments over the Environmental Protection Agency’s (EPA) right (nay, duty) to regulate greenhouse gases, the agency quietly sided last week with milk producers and finally exempted milk from oil spill control regulations.

The EPA has long required shippers of oil tanks and containers to develop spill control and prevention plans. Problem was, this included dairy farmers, since milk is defined as oil under the Clean Water Act because it contains animal fat (an oil). The regulations were originally designed for Big Oil, not farmers, but it has taken a few years for the agency to exempt dairy from the Act’s requirements. With the final ruling, milk, milk product containers, and milk production equipment are exempt from Clean … Read more...

Planning for the unforeseeable through supplier evaluation

Having the flexibility to identify, contain, and adapt to foreseeable and unforeseeable issues is critical to a comprehensive response plan for quality nonconformances and product recalls. Proactive, responsible companies that implement comprehensive vendor/supplier/contract manufacturer evaluation programs and performance tracking systems as components of an overall quality management system (QMS) will boost preparedness and ensure smooth responses to otherwise devastating product recall scenarios.

Any business — large companies especially — should select contract manufacturers in the same way they select suppliers and other vendors: with thorough research, hand-on inspection and rigorous screening.

A good way to think of it is this: Treat suppliers, vendors and contract manufacturers as if they are your own facilities. Even if they are not providing you with an end-user product, if your company name is going to be on the final product, your customers will view you as responsible and you will be ultimately accountable for … Read more...

Sustainability as a business opportunity

Thinking of bringing your business to a more sustainable place?

The best starting place for any business leader to embrace sustainability is to shift away from looking at sustainability in terms of how much it will cost, and towards assessing the returns it will generate.

Consider the phenomenon known as the Cost of Poor Quality (COPQ) which emerged in the field of quality management in the late 1980s. COPQ can be thought of as follows: by neglecting the importance of quality, an organization literally pays to generate waste and other problems, often in the form of scraps, reworks, recalls, rejects, reworks, service calls, warranty claims and more. Similarly, in the realm of corporate social responsibility (CSR) and sustainability of environmental, social and economic responsibility, organizations essentially commit capital to generate waste. Not a great investment, especially when sustainability actually presents a ton of revenue-generating opportunities.

Since the purview of sustainable … Read more...

Five Ws: Avoiding the nightmare of a product recall

Eggs. Toy trucks. Spinach. Meds. And now walnuts.

Recalls — and not the good kind — are a daily reality within an interconnected, modern global economy. But for the unprepared business, a product recall can be a logistical and PR nightmare, costing significant capital, and precious hours of downtime as well as — perhaps most significantly — irreparable damage to delicately nurtured brand image.

Since consumer activist agencies and public awareness at large tend to be a few steps ahead of legislators and regulatory bodies on public safety concerns, it is imperative businesses stay a few steps ahead of the game. For companies that rely on contract manufacturers, this can be easily achieved with a comprehensive quality management system (QMS).

Some essential questions — often rendered complex by the size and scope of large corporations — can be resolved with straightforward answers if an electronic QMS has been put … Read more...